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Ess-neofab

A line- and system-level record of ESS and secondary-battery manufacturing processes

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  • 한국어
  • English
  • Home
  • Process
  • System
  • Interface
  • Traceability
  • News & Trends
  • About
  • Contact

카테고리

  • Interface (28)
  • News & Trends (20)
  • Process (32)
  • System (31)
  • Traceability (22)

최근 글

  • Five million ACC cells equal 2.7 to 3.6 months of nameplate outputOctober 15, 2026
  • A 160 MW battery’s six-week commissioning has two baselinesOctober 8, 2026
  • Two Cycles a Day Take 106.8 % of a Day, and the Retention Tier Shifts Cell Volume by 1.47 GWhOctober 1, 2026
  • Battwoo’s Second-Life EV Batteries — When an 80 % Acceptance Threshold Overlaps the Retirement Distribution, Incoming Screening Becomes the BottleneckSeptember 30, 2026
  • US storage set an energy record in Q2 as installed power fell 7%September 29, 2026
  • CATL Starts Trial Production in Debrecen — The Digits of the Defect-Rate Target, Not the Equipment, Set the Length of a Trial RunSeptember 29, 2026
  • Isometric concept of a line with products moving between stations at equal intervals, labeled takt time, cycle time and lead time
    Interface,  Process

    Don’t Subtract Breakdowns When Calculating Takt Time — Takt Time vs. Cycle Time vs. Lead Time

    September 25, 2026 /

    Takt time is the target production interval obtained by dividing available working time by customer demand, whereas cycle time is the measured time a process actually takes to make one unit. The calculation rule in the workbook published by the Lean Enterprise Institute (LEI) subtracts from shift time planned operator breaks, meetings, cleanups, etc., but not time for unplanned machine downtime, changeovers or other internal problems. Dividing the 27,600 s of available working time per shift obtained under this rule by the demand per shift of 690 units gives a takt time of 40 s. To cover stopped time as well, the measured cycle time must be shorter than takt…

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